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Advances in the slurry reactor technology of the anthraquinone process for H

Hongbo Li, Bo Zheng, Zhiyong Pan, Baoning Zong, Minghua Qiao

《化学科学与工程前沿（英文）》 2018年第12卷第1期页码 124-131 doi: 10.1007/s11705-017-1676-5

摘要： This paper overviews the development of the anthraquinone auto-oxidation (AO) process for the production of hydrogen peroxide in China and abroad. The characteristics and differences between the fixed-bed and fluidized-bed reactors for the AO process are presented. The detailed comparison indicates that the production of hydrogen peroxide with the fluidized-bed reactor has many advantages, such as lower operation cost and catalyst consumption, less anthraquinone degradation, higher catalyst utilization efficiency, and higher hydrogenation efficiency. The key characters of the production technology of hydrogen peroxide based on the fluidized-bed reactor developed by the Research Institute of Petroleum Processing, Sinopec are also disclosed. It is apparent that substituting the fluidized-bed reactor for the fixed-bed reactor is a major direction of breakthrough for the production technology of hydrogen peroxide in China.

关键词： anthraquinone process fixed-bed reactor slurry-bed reactor hydrogen peroxide

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Kinetic study of hydrodesulfurization of coker gas oil in a slurry reactor

Haiding XIANG, Tiefeng WANG

《化学科学与工程前沿（英文）》 2013年第7卷第2期页码 139-144 doi: 10.1007/s11705-013-1323-8

摘要： Coker gas oil (CGO) is a poor-quality feedstock for fluidized bed catalytic cracking (FCC) or hydrocracking. The pretreatment of CGO, especially hydrotreating, can significantly improve the product quality and protect the catalyst. In this work, we studied the hydrodesulfurization (HDS) of CGO in a slurry reactor. All the experiments were carried out in an autoclave using a NiMo/Al O catalyst at reaction temperature 340°C–400°C, pressure 6–10 MPa, and stirring speed 800 r·min , with hydrogen-to-oil ratio in the range of 500–1500. The effects of the operating parameters on the desulfurization ratio were investigated and discussed. A macro reaction kinetic model was established for the HDS of CGO in the slurry reactor.

关键词： coker gas oil hydrodesulfurization slurry reactor reaction kinetic model

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Study on direct alcohol/ether fuel synthesis process in bubble column slurry reactor

Zhen CHEN, Haitao ZHANG, Weiyong YING, Dingye FANG

《化学科学与工程前沿（英文）》 2010年第4卷第4期页码 461-471 doi: 10.1007/s11705-010-0517-6

摘要： The recent studies of direct alcohol/ether synthesis process in slurry reactors were reviewed, and the research work in our laboratory was carried out in this paper. a global kinetics model for direct dimethyl ether (DME) synthesis from syngas over a novel Cu-Zn-Al-Zr slurry catalyst was established according to the total of 25 experimental data, and a steady-state one-dimensional mathematical model was further developed in bubble column slurry reactor (BCSR), which was assumed that the bubble phase was plug flow, and the liquid phase was fully mixed flow. The numerical simulations of reactor design of 100000 t/a dimethyl ether pilot plant indicate that higher pressure and lower temperature were favorable to the increase of CO conversion, selectivity of dimethyl ether, product yield and height of slurry bed. The optimal operating conditions for DME synthesis process were obtained: reaction temperature at 240°C, reactor pressure at 5 MPa and reactor diameter of 2.5 m.

关键词： syngas alcohol/ether fuel slurry catalyst bubble column slurry reactor global kinetics mathematical model

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Application of gamma-ray attenuation technology in density measurement of a slurry reactor

Jian XU, Weisheng WEI, Kai ZHANG

《化学科学与工程前沿（英文）》 2010年第4卷第4期页码 486-490 doi: 10.1007/s11705-010-0509-6

摘要： Axial density profile of the gas-liquid-solid mixture in a slurry bubble column was measured by gamma-ray attenuation technology. Several measures for improving measurement precision were presented based on the discussion on attenuation law. It was found that the response frequency and the ray intensity should be as high as possible to improve the measurement precision. The mass absorption coefficient depended on not the object’s thickness but the location where the object was placed between the ray source and the detector. The results showed that the density in the column decreases with the increase of column height, which indicates that the measurement by gamma-ray attenuation is reasonable.

关键词： slurry reactor axial density distribution gamma-ray attenuation technology

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direct electro-Fenton process and bioremediation for the treatment of pyrene-contaminated soil in a slurryreactor

Wendi XU,Shuhai GUO,Gang LI,Fengmei LI,Bo WU,Xinhong GAN

《环境科学与工程前沿（英文）》 2015年第9卷第6期页码 1096-1107 doi: 10.1007/s11783-015-0804-z

摘要： A combined treatment technology (DEF-BIO) using the direct electro-Fenton (DEF) process and bioremediation (BIO) was established in this study. The performance of the DEF-BIO process on the remediation of a pyrene (PYR)-contaminated soil was evaluated in a slurry reactor. The appropriate order of application was to conduct the DEF process followed by BIO, evaluated through analysis of the degradation characteristics of each process individually. In addition, the application time of the DEF process affected the efficiency of the combined process. The optimum time to apply the DEF process was determined through an analysis of the induced changes in PYR intermediates, pH, soil organic matter (SOM) and bacteria. The optimum application time of the DEF process was 6 h. All the induced changes were beneficial for the BIO phase. The removal of PYR was 91.02% for DEF–BIO after 72 h, and the efficiency was almost 50% increased, compared with the individual DEF and BIO treatments. Therefore, the combined process of DEF–BIO process may be an efficient and promising method for the remediation.

关键词： direct electro-Fenton bioremediation slurry reactor combined process pyrene

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Experimental study on slurry-induced fracturing during shield tunneling

Teng WANG, Dajun YUAN, Dalong JIN, Xinggao LI

《结构与土木工程前沿（英文）》 2021年第15卷第2期页码 333-345 doi: 10.1007/s11709-021-0718-8

摘要： Facial support in slurry shield tunneling is provided by slurry pressure to balance the external earth and water pressure. Hydraulic fracturing may occur and cause a significant decrease in the support pressure if the slurry pressure exceeds the threshold of the soil or rock material, resulting in a serious face collapse accident. Preventing the occurrence of hydraulic fracturing in a slurry shield requires investigating the effects of related influencing factors on the hydraulic fracturing pressure and fracture pattern. In this study, a hydraulic fracturing apparatus was developed to test the slurry-induced fracturing of cohesive soil. The effects of different sample parameters and loading conditions, including types of holes, unconfined compressive strength, slurry viscosity, and axial and circumferential loads, on the fracturing pressure and fracture dip were examined. The results indicate that the fracture dip is mainly affected by the deviator stress. The fracturing pressure increases linearly with the increase in the circumferential pressure, but it is almost independent of the axial pressure. The unconfined compressive strength of soil can reflect its ability to resist fracturing failure. The fracturing pressure increases with an increase in the unconfined compressive strength as well as the slurry viscosity. Based on the test results, an empirical approach was proposed to estimate the fracturing pressure of the soil.

关键词： slurry shield tunneling hydraulic fracturing test fracturing pressure fracture dip unconfined compressive strength slurry viscosity

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气升式浆态床反应器的过程强化 Review

耿淑君, 毛在砂, 黄青山, 杨超

《工程（英文）》 2021年第7卷第3期页码 304-325 doi: 10.1016/j.eng.2021.03.002

摘要：

气升式浆态床反应器是一种重要的气-液-固多相反应器，包括鼓泡塔反应器和环流反应器。这些反应器具有剪切应力低、混合程度好、传质/传热能力强、成本低等优点，已被广泛应用于许多工业过程，尤其是生物发酵和能源化工领域。为了进一步提高浆态床反应器的性能（即混合和传质/传热性能）和满足工业应用要求（如温度控制、减少返混和产品分离等），浆态床反应器的过程强化至关重要。首先，本文回顾了这两种反应器在强化混合和传质/传热方面的最新研究进展。然后，总结了浆态床反应器在连续生产时混合与分离的过程强化方法，其中，由于具有高效率和低成本的优点，推荐采用将环流反应器内的定向流动与水力旋流器的简单固-液分离相结合的过程强化技术。接着，系统地讨论了浆态床反应器所面临的问题和挑战，包括流型判别、气体分布器设计、固体颗粒影响及其他问题。本文还介绍了应用计算流体力学对浆态床反应器进行数值模拟的研究进展，讨论了建模的难点。最后，对工业浆态床反应器的设计进行总结和展望。

关键词：浆态床反应器气升式搅拌鼓泡塔环流反应器过程强化固体颗粒

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Copper fractal growth during recycling from waste printed circuit boards by slurry electrolysis

《环境科学与工程前沿（英文）》 2021年第15卷第6期 doi: 10.1007/s11783-021-1405-7

摘要：

• Copper fractal growth was observed during WPCBs recycling by slurry electrolysis.

关键词： Dendritic copper Fractal growth WPCBs Slurry electrolysis

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Experimental study on the stratum applicability and mechanisms of bubble–slurry for earth pressure balance

《结构与土木工程前沿（英文）》页码 1387-1399 doi: 10.1007/s11709-023-0005-y

摘要： Soil conditioning is essential for addressing the stratum applicability problem of earth pressure balance (EPB) shields. Under high water pressures, EPB shields spew water and soil when excavating coarse-grained strata. Typically, foam combined with polymers and slurry is used to solve spewing. However, in current techniques, slurry, foam, and the other agents are mixed with soil separately, their synergistic effect is seldom realized. In this study, an anionic surfactant was used to foam in bentonite slurry to form bubble–slurry to maximize the synergy between bubbles and slurry. The slump, volume stability, and permeability test of bubble–slurry-conditioned sand was conducted to examine the conditioning effect, and the stratum applicability of bubble–slurry was determined from the perspective of permeability. It was found that the conditioning effect of bubble–slurry in coarse gravel soil was excellent and could expand the applicability of EPB shields. The main stabilization mechanism of bubble–slurry is that bentonite particles provide a space barrier for bubbles. And three seepage modes of bubble–slurry-conditioned sand were innovatively defined, and the occurrence conditions of the three seepage modes were analyzed according to the permeability coefficient of sand, initial dynamic shear force of bubble–slurry, and hydraulic gradient.

关键词： EPB shield bubble–slurry soil conditioning stability permeability

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Numerical simulation on flow of ice slurry in horizontal straight tube

Shengchun LIU,Ming SONG,Ling HAO,Pengxiao WANG

《能源前沿（英文）》 2021年第15卷第1期页码 201-207 doi: 10.1007/s11708-017-0451-0

摘要： Numerical simulation on flow of ice slurry in horizontal straight tubes was conducted in this paper to improve its transportation characteristics and application. This paper determined the influence of the diameter and length of tubes, the ice packing factors (IPF) and the flow velocity of ice slurry on pressure loss by using numerical simulation, based on two-phase flow and the granular dynamic theory. Furthermore, it was found that the deviation between the simulation results and experimental data could be reduced from 20% to 5% by adjusting the viscosity which was reflected by velocity. This confirmed the reliability of the simulation model. Thus, two mathematical correlations between viscosity and flow velocity were developed eventually. It could also be concluded that future rheological model of ice slurry should be considered in three sections clarified by the flow velocity, which determined the fundamental difference from single-phase fluid.

关键词： ice slurry horizontal tubes numerical simulation pressure drop viscosity model

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Development and demonstration plant operation of an opposed multi-burner coal-water slurry gasification

WANG Fuchen, ZHOU Zhijie, DAI Zhenhua, GONG Xin, YU Guangsuo, LIU Haifeng, WANG Yifei, YU Zunhong

《能源前沿（英文）》 2007年第1卷第3期页码 251-258 doi: 10.1007/s11708-007-0035-5

摘要： The features of the opposed multi-burner (OMB) gasification technology, the method and process of the research, and the operation results of a pilot plant and demonstration plants have been introduced. The operation results of the demonstration plants show that when Beisu coal was used as feedstock, the OMB CWS gasification process at Yankuang Cathy Coal Co. Ltd had a higher carbon conversion of 3%, a lower specific oxygen consumption of about 8%, and a lower specific carbon consumption of 2%–3% than that of Texaco CWS gasification at the Lunan Fertilizer Plant. When Shenfu coal was used as feedstock, the OMB CWS gasification process at Hua-lu Heng-sheng Chemical Co. Ltd had a higher carbon conversion of more than 3%, a lower specific oxygen consumption of about 2%, and a lower specific coal consumption of about 8% than that of the Texaco CWS gasification process at Shanghai Coking & Chemical Corporation. The OMB CWS gasification technology is proven by industrial experience to have a high product yield, low oxygen and coal consumption and robust and safe operation.

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砂卵石条件下泥水分离技术研究与应用

王广余,孙善辉,苏清贵

《中国工程科学》 2010年第12卷第12期页码 41-45

摘要：

通过北京铁路北京站至北京西站地下直径线工程泥水处理系统的研究与应用实践经验，总结了城市繁华地段砂卵石条件下大直径盾构泥水分离应用技术，希望对类似工程有借鉴作用。

关键词：泥水盾构泥水分离压滤

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Aggregating structure in coal water slurry studied by eDLVO theory and fractal dimension

Qiang LI, Qian WANG, Jian HOU, Jiansheng ZHANG, Yang ZHANG

《能源前沿（英文）》 2023年第17卷第2期页码 306-316 doi: 10.1007/s11708-021-0736-1

摘要： Coal water slurry gasification is a main source of hydrogen in the developing hydrogen economy. Moreover, biomass and waste can be added, making gasification process greener. To expand the application of coal water slurry and gasification process, it is necessary to understand the micro-structure in this large particle suspension system. In this paper, the micro-structure in coal water slurry was studied by extended DLVO (eDLVO) theory and fractal dimension, which is used to explain the mechanism of stability in large particle suspension systems. The interaction between two coal particles was characterized from the interparticle potential and energy barrier based on the eDLVO theory. The rheology and stability between different types of coals are measured and explained by the aggregating structure and fractal dimension in coal water slurry. The results indicated that there would be an aggregating structure in high rank coals, due to the interparticle potential caused by the surface properties, but probably not in low rank coals. This aggregating structure can be described and characterized by fractal dimension. The aggregation of particles is the source of the stability for high rank coals, as the close-packed 3D network structure in large particle suspension can support coal particles from settling down. The results have demonstrated that the combination of the eDLVO theory and rheological measurement is an effective way to investigate the stability of large particle suspension systems.

关键词： coal water slurry extended DLVO (eDLVO) fractal dimension stability

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Synthesis of methanol and ethanol over CuZnAl slurry catalyst prepared by complete liquid-phase technology

Wei HUANG, Linmei YU, Wenhui LI, Zhili MA

《化学科学与工程前沿（英文）》 2010年第4卷第4期页码 472-475 doi: 10.1007/s11705-010-0525-6

摘要： A new method, named the complete liquid-phase technology, has been applied to prepare catalysts for methanol synthesis. Its main innovative thought lies in preparing slurry catalysts directly from raw solution. Activity tests indicate that the CuZnAl slurry catalyst prepared by the new method can efficiently catalyze conversion of syngas to ethanol in a slurry reactor, while CO conversion reaches 35.9% and ethanol selectivity is more than 20%, with a total alcohol selectivity of more than 87%. No deactivation was found during the 192 h reaction .

关键词： methanol slurry ethanol complete liquid-phase technology CuZnAl catalyst